We present the first investigation of plastic weld joints using terahertz waves. Terahertz time-domain spectroscopy clearly reveals contaminations like metal or sand within the weld joint of two high-density polyethylene sheets. Furthermore, areas can be identified where the welding process has failed and the parts to be joined are separated by a small air gap. We show that a three layer structure of polyethylene-air-polyethylene has a characteristic, frequency-dependent transmission behaviour. This allows for a distinction between welded and non-welded material as well as for the calculation of the air layer thickness from the relative transmission spectrum. Consequently, terahertz time-domain spectroscopy provides a promising new non-destructive and even contactless technique, which is desired by the plastics industry for detecting a variety of deviations from the ideal welding process. © The Authors. All rights reserved [DOI: 10.2971/jeos.2007.07013]